Once
I have determined the type and color of wood or woods that
I need for a chair I set out to find just the right matched
boards. It is essential that boards be matched for grain
and color to achieve the product I make. Sometimes I have
the wood you would like in stock, at others, I must travel
out of state and closer to timber coutnry to find the exact
wood. Having found the right wood for your rocking chair I begin
the process of laying out how the various boards will work
together to achieve the most dramatic effects possible.
Many of the components are mirrors of their opposite (one
rear leg to another or a seat from side to side). The components
are then rough-sawn on the band saw and I begin the laminate
process that I use to create the matching rockers and back
braces. During this process I will saw a particularly attractive
board into dozens of slender laminates that I then glue
back together in forms to create the back braces and rockers.
This enables me to obtain a perfect match on these components.
The seat is then glued up, sometimes two boards, sometimes
4, sometimes 6 or 7 pieces if accent woods are employed.
Then the real work of shaping the legs, sculpting the seat,
coopering the head rest pieces and cutting the marvelous
rounded, mortise and tenon joints that make these chairs
so distinctive, begins. The rocking chair gradually takes shape and expresses
its own individual personality. At this point I name each
chair. Sometimes a grain pattern will demand lots of flats
and chamfers. Another might insist on nothing but rounds.
In the end each rocking chair is distinctively unique although
based on the same original design. After almost two weeks
of work I begin the finishing process. During this phase
I bring each rocking chair to a level of smoothness seldom
seen or felt in our fast paced production world. The final
steps entail several coats of hand rubbed Danish oil.
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